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Flanged Immersion Heater

IMMERSION HEATING EQUIPMENT

A Flanged Immersion Heater is an industrial system component designed for direct heat transfer into a tank, vessel, or process liquid. It supports applications where repeatable thermal performance, equipment integration, and dependable operation are important to the overall process.

The product is selected as part of a complete thermal system rather than as an isolated component. Heat load, target temperature, heat-up time, steady-state losses, process conditions, mounting arrangement, available power, and control philosophy all influence the final configuration.

Runkel can configure the flanged immersion heater around the customer’s operating data. Depending on the duty, available options may include alternative materials, dimensions, electrical ratings, sensors, lead arrangements, process connections, mounting hardware, insulation, enclosures, control panels, and communication interfaces.

For industrial projects, the design review also considers maintainability, safe surface or sheath temperature, material compatibility, electrical protection, over-temperature response, and any applicable pressure, environmental, or hazardous-area requirements. Final ratings and compliance documentation are confirmed against approved project specifications.

Within the Industrial Process Heaters portfolio, the Flanged Immersion Heater can be supplied for standard equipment, custom machinery, replacement projects, prototypes, and fully engineered installations.

  • Engineered specifically for direct heat transfer into a tank, vessel, or process liquid.
  • Custom electrical rating, dimensions, mounting arrangement, and termination design.
  • Wetted materials and process connections selected for the medium, design pressure, temperature, and corrosion conditions.
  • Thermal design reviewed for heat load, heat-up time, heat losses, watt density, and allowable component temperature.
  • Optional temperature sensing using thermocouples, RTDs, thermostats, or application-specific sensors.
  • Compatible with standalone controllers, PID systems, PLCs, DCS platforms, and OEM equipment controls.
  • Optional temperature, flow, pressure, level, leakage, and over-temperature protection.
  • Serviceable or modular construction considered where the equipment and maintenance strategy permit.
  • Documentation, inspection, and testing scope agreed during project review.
  • Available for OEM production, custom projects, prototypes, and replacement applications.
  • chemical processing
  • petrochemical plants
  • oil and gas facilities
  • industrial utilities
  • water treatment
  • food and beverage processing
  • pharmaceutical manufacturing
  • process skids
  • general industrial process heating
  • custom OEM thermal equipment
  • research and test systems
  • equipment retrofit and replacement
Item Specification
Product Flanged Immersion Heater
Function Direct heat transfer into a tank, vessel, or process liquid
Material Selected for temperature and environment
Size/Dimensions Custom or standard option
Connection/Interface Project specific
Temperature Rating Confirmed for selected material
Electrical Rating Where applicable, project specific
Environmental Protection Project specific
Mounting Standard or custom
Compatibility Runkel and compatible third-party heating systems
Inspection Dimensional and functional checks as applicable
Documentation Drawing and material information as agreed

Each flanged immersion heater can be configured to match the customer’s equipment, process conditions, site requirements, and control philosophy. Available options include:

  • Heating capacity
  • Process medium and composition
  • Flow rate or vessel volume
  • Inlet and target outlet temperature
  • Operating and design pressure
  • Sensor type and location
  • Lead wire, terminal, connector, or junction arrangement
  • Thermal insulation or protective cover
  • Temperature-control method
  • Over-temperature and equipment interlocks
  • Enclosure and ingress protection
  • Horizontal, vertical, or equipment-specific installation
  • Inspection and testing scope
  • Drawings, labels, and documentation language
  • Oem branding, packaging, and production quantities

To recommend and size the most suitable flanged immersion heater, please provide the following information whenever available:

  • Process medium and composition
  • Flow rate or vessel volume
  • Inlet temperature
  • Required outlet or operating temperature
  • Normal operating pressure and design pressure
  • Available voltage, phase, and frequency
  • Connection size, rating, and standard
  • Installation orientation and available space
  • Ambient and environmental conditions
  • Hazardous-area classification, if applicable
  • Control, interlock, inspection, and documentation requirements

The inspection and test plan for each flanged immersion heater is established according to its construction and the agreed project requirements. Applicable checks may include dimensional inspection, material verification, electrical continuity, insulation resistance, dielectric testing, sensor verification, functional testing, pressure or leakage testing where relevant, and final visual inspection.

Drawings, inspection records, material documentation, calibration documents, and third-party inspection can be provided when included in the order scope. Product ratings, standards, and certification claims are confirmed for the specific model and project before manufacture.

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+86 13360463744

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